Multi-Response Optimization of process Parameter in Vertical Milling Machine of EN 31 Using Taguchi Method

Authors

Sunil Kumar, M.E. Scholar
Department of Mechanical Engineering, National Institute of Technical Teachers Training and Research (NITTTR), Chandigarh (India).
Dr.P.Sudhakar.Rao, Assistant Professor
Department of Mechanical Engineering, National Institute of Technical Teachers Training and Research (NITTTR), Chandigarh (India).

Abstract

The purpose of this experimental research is to compare the effectiveness of using Taguchi approaches for multi-response optimization of process parameters in Vertical Milling Machine of EN 31 Material intending to minimize surface roughness and tool wear rate while maximizing material removal rate to improve the productivity of the process with coated carbide insert. Taguchi L9 and Annova have been applied for experimental design and analysis. This experiment shows that feed and depth of cut are factors that are important for tool wear, Depth of cut is a notable factor for Material Removal Rate and feed is the most notable factor for surface roughness. Spindle speed has little effect on tool wear rate, surface roughness, and material removal rate. Mathematical models for three response parameters i.e. tool wear rate, surface roughness, and material removal rate were obtained by regression analysis.